Understanding Fire Rating Metrics for Fire Safety: An In-Depth Overview With ThermaTech Panels Example
- provisionsbuilding
- Feb 8
- 3 min read
Fire safety is crucial in building construction. It protects occupants and reduces property damage in the event of a fire. One effective way to assess materials used in buildings is through fire rating metrics. These metrics focus on essential factors such as fire resistance, flame spread, and smoke production. Proper understanding of these ratings can significantly influence the safety of both residential and commercial structures.
In this post, we will explore the key fire rating metrics and how ThermaTech panels exemplify these important standards.
Flame Spread Index (FSI)
The Flame Spread Index (FSI) is an essential measure of how quickly a fire spreads across a material's surface. Testing methods such as ASTM E84 or UL 723 determine the FSI rating. A lower FSI indicates slower flame spread, which is crucial for providing additional safety during a fire event.
Typically, the FSI is measured on a scale from 0 to 100. Class A or Class 1 materials have an FSI of 25 or less. For instance, materials like mineral wool or fiberglass insulation often achieve top ratings due to their effective fire-resistant properties.

Selecting materials with low FSI is vital in construction. It helps prevent flames from jumping between surfaces, reducing the overall risk of fire propagation within the building.
Smoke-Developed Index (SDI)
The Smoke-Developed Index (SDI) evaluates the amount of smoke produced when materials burn. Similar to the FSI, the SDI is examined under ASTM E84 or UL 723 standards. Lower values indicate less smoke, which is especially important for maintaining visibility during a fire.
When a fire occurs, every second counts. For example, low-SDI materials can significantly enhance escape routes, helping occupants exit safely. In fact, excessive smoke can obscure vision within just seconds, making it difficult to navigate safely. For building applications, aim for materials with an SDI rating of 450 or lower to optimize safety.
Fire Resistance
Fire resistance measures how long a material can withstand exposure to fire without failing or collapsing. This metric is usually expressed in minutes or hours, depending on the product and testing conditions. For example, a wall with a one-hour fire-resistance rating provides a critical time window for occupants to escape in an emergency.
Fire-resistant materials can significantly improve a building's safety rating and provide valuable time for firefighters to control a blaze. This is particularly relevant in multi-story buildings, where effective fire resistance can save lives.
ThermaTech Panels Fire Rating Metrics
ThermaTech EPS (Expanded Polystyrene) Panels provide a clear illustration of how fire rating metrics can be applied effectively in modern construction. The panels exhibit remarkable characteristics, as highlighted below:
Flame Spread Index (FSI): ThermaTech panels maintain an FSI below 25, classifying them as Class A materials. This means they offer excellent performance in preventing flame spread.
Smoke-Developed Index (SDI): The SDI for these panels is below 450 for thicknesses up to 6 inches, ensuring manageable smoke output in a fire. Incorporating thermal barriers effectively minimizes this risk.

For added safety, pairing EPS with materials like 1/2-inch gypsum wallboard is recommended. This combination enhances fire safety, providing an additional 15 minutes of resistance against direct flame contact.
Key Takeaways on Fire Safety Metrics
Understanding fire rating metrics such as Flame Spread Index, Smoke-Developed Index, and Fire Resistance is vital for selecting materials that enhance occupant safety during a fire. ThermaTech panels demonstrate how these metrics can be integrated into building materials, delivering effective fire safety solutions.
By prioritizing these fire rating metrics, architects, builders, and homeowners can make informed choices. This ensures the safety and security of their buildings, protecting lives and assets alike. Investing in materials with high fire performance ratings adds a critical layer of protection against the destructive impact of fire.
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